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Professional Team
Our company has a strong R&D and production management team, equipped with advanced production machinery and highly precise testing instruments.
Multiple Business Products
The company operates a series of products including automotive components,3C (Computer, Communication, Consumer Electronics) product casings etc.
High Professional Level
Vietnam Atlantic Industrial Co., Ltd. is a company that integrates research and development, design, production, processing, and sales.
Quality Control Measures
The factory is equipped with comprehensive inspection equipment including CCD inspection equipment, 2.5D microscope, 3D etc.
Product Applications Cover a Wide Range
Including automotive, smartphones, tablets, televisions, smart home devices, medical equipment, industrial automation control, etc.
Good Sales
Products are exported to Japan, the United States, Germany, Southeast Asia etc.
What is Integrated Stepper Motors 24V
The integrated stepper motor 24V is an integrated drive unit consisting of a stepper motor and a drive controller, which can precisely control the angle and speed of the motor rotation by controlling the electrical signal. Compared with traditional AC motors, the Integrated Stepper Motor 24V has great advantages in terms of precision, reliability and stability, which greatly improves the efficiency and quality of automated production.
Related Product
Integrated servo motor is a family of low-voltage servo systems that integrate a servo drive, servo motor and encoder into one package. Solutions with power output of 100/200/400/550W are available. The product line supports pulse train based control methods (Pulse&Dir, CW/CCW, encoder following), RS-485, CANopen and EtherCAT. It also offers packages with gearbox, electromagnetic brakes and STO to meet the safety requirement of today's industries. The integrated servo motor is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor and solar industries among many others. The servo drive is debugged by Luna software. It is meant to assist users with configuration, tuning and troubleshooting.The software and the drive are connected via USB for fast and reliable communication.
A servo drives 220VAC is an integral part of a servo system that consists of a motor, a controller, a feedback device, and of course- a servo drives 220VAC. In layman's language, a servo drives 220VAC is a part of the servo system that receives a particular command from a control system, amplifies it, and transmits the current to a servo motor in the system. The servo motor produces a motion, tailored to the command it has received. The command signal usually represents some of the physical variables such as torque, velocity, and the desired position.
The servo motor is equipped with a sensor(Encoder ) that reads the current position of the motor and reports it back to the servo drives 220VAC. when the feedback is received, a servo drives 220VAC compares the motor status and position with the commanded variables. If there's a deviation from the given commands, the servo drives 220VAC alters the frequency, voltage, or any other variable to correct the deviations.
Integrated Closed Loop Stepper Motors
Integrated Closed Loop Stepper Motors combine the best of both worlds: the simplicity and cost-effectiveness of stepper motors with the feedback and performance of closed-loop control systems.Stepper Motor Base: At their core, they are still stepper motors. Stepper motors move in discrete steps, making them great for precise positioning without encoders or feedback systems.
Integrated Servo Motors Pulse Control
The motor accepts pulse signals (usually in the form of PWM) to control its position or speed. The frequency of the pulses determines the speed, while the number of pulses determines the position.
A 2-phase hybrid stepper motor is a type of stepper motor that combines the features of both permanent magnet (PM) and variable reluctance (VR) stepper motors. It's called "2-phase" because it has two sets of windings, typically referred to as the A-phase and B-phase windings.
A 3-phase hybrid stepper motor is a type of stepper motor that combines features of both permanent magnet (PM) and variable reluctance (VR) stepper motors, but with three sets of windings instead of two.
Advantages of Integrated Stepper Motor 24v
High precision: Stepper motor will rotate forward by a certain angle every time it receives a pulse signal, and this angle is usually fixed and is called the step angle. By continuously sending pulse signals, the motor can be precisely controlled to rotate at a certain speed, direction and angle, thus realizing high precision position control and motion control.
High efficiency: Integrated stepper motor 24v adopts advanced power electronics technology and microprocessor to realize high efficiency and control precision with highly stable performance. Compared with ordinary motors, integrated stepper motors are more efficient and can use smaller size and lighter mass parts with the same power, thus saving a lot of labor costs.
Small size: Due to the integration of the stepper motor and the driver, the Integrated Stepper Motor 24v is typically much smaller than separate solutions, making it easier to install and use.
Lower cost: By integrating components and simplifying the design, the Integrated Stepper Motor 24v reduces the production cost and therefore the purchase cost for the user. In addition, the cost is greatly reduced by eliminating the need to complicate components such as drive train and driver parts.
High reliability: The integrated structure reduces the use of connectors and cables, improves the communication efficiency between the motor and the driver, and also makes the motor more durable, even if there is a failure, it is easy to repair. This reduces downtime.
Convenient to use: Integrated stepper motor 24v only need a simple interface to connect to an external controller or system, more convenient to use.
Highly integrated: Integrated / integrated stepper motors can provide a highly integrated solution, such as motion control, logic control and network communication functions together to provide a comprehensive solution.
Applications for Integrated Stepper Motors 24V
Industrial automation
In automated production lines and intelligent robots, integrated stepper motors 24v can respond quickly to control signals and achieve precise displacement and angle control, ensuring accurate and efficient production processes.
01
Medical equipment
In medical equipment, especially in fields such as surgical robots, integrated stepper motors 24v help doctors realize precise surgical operations and improve the success rate of surgery.
02
Smart Home
In products such as smart door locks and smart windows, integrated stepper motors 24v provide stable and reliable opening and closing control, which enhances the convenience and safety of the smart home.
03
CNC Machine Tools
In CNC machine tools, integrated stepper motors 24v provide stable torque and precise speed control to ensure the stability and accuracy of the machining process.
04
Packaging industry
In packaging machinery, integrated stepper motors 24v meet the need for fast and precise movements, improving packaging efficiency and product quality at the same time.
05
The working principle of the integrated stepper motors 24v is to control the motor movement through digital signals by integrating the control circuit and the motor body together in a fully digitalized control mode.
The working principle of the integrated stepper motors 24v is similar to that of the traditional stepper motor, in that both rotate by controlling the magnetic field of the motor. Specifically, the controller of an integrated stepper motors 24v sends a series of pulse signals to the motor, and the frequency and number of these signals determine the motor's speed and direction of rotation. Each time a pulse signal is received, the motor rotates forward by a certain angle, which is usually fixed and is called the step angle. By continuously sending pulse signals, the motor can be controlled to rotate at a certain speed, direction and angle. This fully digital control allows integrated stepper motors 24v to offer higher precision and better performance.
Applications for integrated stepper motors 24v also include compatibility with modern electronic devices, such as microcontrollers like the Arduino Mega, which enables precise motion control through specific interfaces and control schemes. This compatibility not only extends the range of applications for integrated stepper motors 24v, but also makes them promising for a wide range of applications in automation and precision motion control.
Components of an Integrated Stepper Motors 24V
Motor body
The core part of a stepper motor, responsible for converting electrical impulses into mechanical motion. Types of stepper motors include variable reluctance stepper motors, permanent magnet stepper motors and hybrid synchronous stepper motors, which are further classified into unipolar and bipolar stepper motors based on the type of stator winding. These motors are characterized by high torque and small size and are suitable for application scenarios that require frequent starting and stopping.
Driver
It is responsible for providing drive signals to the motor body. According to the external control pulses and direction signals, it controls the stepping motor windings to be energized in a certain timing sequence in either forward or reverse direction through the internal logic circuits to realize the motor rotation or Locking. The design and selection of the driver is critical to the performance and accuracy of the stepper motor.
Controller
Sends out pulse signals to control the rotation angle and speed of the stepper motor. The controller realizes precise position and speed control by sending high-precision pulse signals to the driver, which then converts the signals into commands that the motor can understand. This open-loop control system is simple but sufficient for many applications.
The main types of integrated stepper motors 24vs include integrated closed-loop stepper motors and STM17R integrated stepper motors 24vs .
Integrated closed-loop stepper motors usually have an integrated driver and motor design, which simplifies the system structure and improves system integration. It supports a variety of control modes, including pulse/direction and bus control modes, and realizes smooth high-speed operation, precise positioning, anti-step loss, and fast response. In addition, it features low noise and real-time adjustment of current size, which reduces heat generation and is suitable for a variety of application scenarios, such as PCB-related equipment, camera , fingerprint module equipment, packaging equipment and so on.
The STM17R integrated stepper motors 24vs are pulse-controlled types with different chassis sizes and static torque specifications to meet different application requirements. For example, the STM17R series offers 42mm chassis size and three overall lengths of 53mm, 59mm and 67mm, corresponding to a static torque of 0.23N.m. The STM17R series is also available with a static torque of 0.38N.m, 0.38N.m and 0.48N.m. In addition, this series also supports automatic anti-resonance function and can be configured with rear outboard shaft and external encoder to suit specific application environments.
Maintenance of Integrated Stepper Motors 24V
Regularly checking the wear and tear of the motor bearings and gears, ensuring that the motor is well connected to the driver and that the driver parameters are set correctly will help prevent failures.
Long-term use will cause the motor and drive to accumulate dust and dirt, affecting performance. A dry cloth should be used to wipe the motor casing and drive surface to keep it clean and tidy.
Avoid using the motor in harsh environments such as humidity, high temperature and high humidity, as well as avoiding mechanical shocks and vibrations on the motor to ensure the stability and reliability of the motor.
If the stepper motor is not used for a long time, it needs to be properly maintained, such as disassembling the motor and cleaning the inside, gently coating it with protective oil, and storing it in a dry, cool environment, and rotate the motor at regular intervals to ensure flexibility.
What Are the Features of Integrated Stepper Motor 24v
Fully digital control method
Integrated stepper motors realize a fully digital control method through the integration of control circuits and the motor body. This approach allows the motor's motion to be precisely controlled by digital signals, improving the performance and reliability of the motor.
Igh-precision sensors
Integrated stepper motors use high-precision sensors to detect the position and speed of the motor in real time, ensuring high precision and stability. This helps to improve the overall performance of the system, especially in applications that require high-precision positioning.
Energy efficient
Through the digital control method, the integrated stepper motor can effectively save energy and improve the efficiency and life of the motor. This design not only helps to reduce energy consumption, but also helps to extend the life of the motor.
Self-protection function
The integrated stepping motor has built-in overcurrent protection, overheating protection and other safety protection functions, which can effectively avoid the motor from being damaged by external factors. This design improves the safety and reliability of the motor and reduces equipment damage due to unforeseen circumstances.
Torque and speed requirements: The torque of the stepper motor is related to the current and flux of the motor, and you need to select the appropriate current and flux according to the size of the load. At the same time, the speed requirement is also an important consideration in selecting the motor, and the working environment of high speed and large torque is suitable for selecting the three-phase stepping motor.
Working environment: Consider the working environment of the motor, such as temperature, humidity and the presence of dust and other impurities, and select the appropriate environmental protection level.
Control mode: According to the needs of the control system to choose single-phase, three-phase or subdivision and other control modes, high-precision positioning control needs to choose subdivision control mode.
Price and brand: Different brands and models of stepping motor price difference, choose a well-known brand of motor can guarantee the quality and after-sales service.
Driving mode: Stepper motor driving mode has constant voltage drive and constant current drive, unipolar drive and bipolar drive, according to the specific application to choose the appropriate driving mode.
No-load start frequency: For applications that require instantaneous and frequent starting and stopping, the motor should be selected with a high no-load start frequency.
Phase selection: Different phase motors work differently, two-phase motors are suitable for most occasions, while three-phase motors are more practical in the high-speed torque working environment.
Special specification requirements: If there are special specifications, such as the diameter of the shaft, the length, the direction of extension, etc., need to communicate with the manufacturer, within the scope of the technical allowances. Customized.
What Are the Technical Parameters of the Integrated Stepper Motor 24v?
Speed-torque curve: This is an important expression of the output characteristics of the stepper motor, showing the motor's torque capacity at different speeds.
Self-starting area and continuous running area: These two areas describe the motor's ability to run under different conditions. The self-starting area is the area where the motor can be started and stopped directly, while the continuous running area requires the motor to first pass through the self-starting area and The continuous operation area requires the motor to pass through the self-start area first and reach the working area operation through acceleration.
Maximum Start Frequency and Maximum Running Frequency: These refer to the maximum pulse frequency at which the motor can start directly without losing a step under no-load conditions and the maximum pulse frequency at which the motor can run without losing a step under no-load conditions, respectively.
Starting torque/draw-in torque and running torque/draw-out torque: These two parameters describe the torque capacity of the motor under different conditions. The starting torque is the maximum torque at which the motor can start and run synchronously without losing steps under a specified frequency, while the running torque is the maximum torque at which the motor can start and run synchronously without losing steps under a specified driving condition. The running torque is the maximum torque that can be applied to the shaft of a driven motor without the motor losing steps under specified driving conditions and at a given pulse frequency.
Acceleration/Deceleration Motion Control: This describes the control characteristics of the motor during acceleration and deceleration, and has a significant impact on the dynamic performance of the motor.
Our Factory
Vietnam Atlantic Industrial Co., Ltd. is a company that integrates research and development, design, production, processing, and sales Our company has a strong R&D and production management team, equipped with advanced production machinery and highly precise testing instruments.We have earned industry recognition and trust by consistently delivering safe, reliable, and of the highest quality products to our customers.
Our company owns its hardware factory, electronics factory, mechatronics factory, and new energy factory. Additionally, we have a dedicated professional team focused on solving a variety of challenges. We are committed to providing end-to-end services to our customers, offering a comprehensive range of products and solutions.
The company operates a series of products including automotive components,3C (Computer, Communication, Consumer Electronics) product casings,communication equipment enclosures ,LED products, equipment enclosures,smart home products, and machined products.
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